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Model ZYKM-II High Speed Fully Auto Flexo Printer Slotter Die-Cutter Machine Completed and Ready For Delivery to Петромаш-Сервис Russia on June 24, 2016

Model ZYKM-II High Speed Fully Auto Flexo Printer Slotter Die-Cutter Machine Completed and Ready For Delivery to Петромаш-Сервис Russia on June 24, 2016

2016-06-29

On June 24, 2016, model ZYKM-II (1200x2500) high speed full auto 2 color flexo printer slotter and die-cutter machine was successfully accepted after test and ready for delivery to «Петромаш-Сервис» Russia from Shanghai Port. This machine size is 1200 x 2500mm, which consists of feeder (wheel front edge feeder driven with German servo motor), 2 color printers, 1 slotter and 1 die-cutter, this machine uses newest stainless steel shield for easy cleaning and non-rust. The max machine speed is 200 sheets/min at ± 0.5 mm registration of high speed and higher automation. The machine features are 1) main motor variable frequency of stable performance made in Germany; 2) PLC touch screen control including counting, speed indication, skip feeding and alarms; 3) major electrical control devices adopt are imported from well-known manufacturers such as SCHNEIDER (France), OMRON (Japan).




Model ZYKM-II high speed full auto flexo printer slotter and die-cutter machine



Model ZYKM-II high speed full auto flexo printer slotter and die-cutter machine


Feeder of Model ZYKM-II high speed fully auto flexo printer slotter and die-cutter

machine

Features as follows:

(1) Wheel front edge feeder driven with the servo motor made in Germany of stable performance featuring accurate feeding, tiny feeding vibration, long life and easy service;

(2) High feeding accuracy, which is also able to meet the requirement of blank conveying for the thin blank in 1.5mm-2.0mm;

(3) Mechanical vibration is basically eliminated. Thanks to the servo motor transmission, mechanical vibration is eliminated basically, diversified vibration due to mechanical cam movement are avoided so as not to produce any clearance in the process of pulling wheels working or error caused by the mentioned gaps;

(4) The left/right baffles are adjusted electrically for easy operation.



Feeder of Model ZYKM-II high speed full auto flexo printer slotter die-cutter machine



Printer of Model ZYKM-II high speed full auto flexo printer slotter die-cutter machine

Features of Printer:

1. It is equipped with metal anilox cylinder of 220LPI;

2. Printer phase is set with planetary gears in differential mode;

3. Printing phase is set electrically in digital indication, which can be set at 360 degree even when machine is at running or stop;

4. Printing plate cylinder axial shifting for its setting amount at ±10mm to facilitate printing plate alignment.



Printer of Model ZYKM-II high speed full auto flexo printer slotter die-cutter machine

The cover plate is supported hydraulically boasting safety, reliability to facilitate machine inspection.



Printer of Model ZYKM-II high speed full auto flexo printer slotter die-cutter machine




Slotter of Model ZYKM-II high speed full auto flexo printer slotter die-cutter machine

1. Slotting phase setting:

(1) Slotting phase is set with original digital control meter bought from South Korea, which is able to set machine from current value to target value once with digital control and  indication to let the setting more simply and quickly;

(2) The box height is slotted with synchronous 5 knives in electric setting and the slotting

2. Slotting Shaft Axial Setting

(1) Upper/lower slotting shaft is synchronously set and coupled with transmission shaft to let the upper/lower knives aligned to prolong the life;

(2) Slotting tool boss clearance adopts self-locking device;

(3) Slotting knife width is 7mm of serrated blade, which is made of alloy steel, after heat treatment grinding of good hardness and toughness. The trimmer knife made of alloy steel is grinded after heat treatment with sharp edge and high precision;

(4) Elastic angle cutter can cut off the blanks of single and double wall corrugated blanks featuring free setting and easiness.

3. Scoring Wheel

(1) Pre-scoring wheel, scoring wheel and slotting boss transverse movement is set electrically;

(2) The pre-scoring and scoring clearances setting adopts self-locking;

(3) Upper scoring wheel is wrapped with PU material to protect blanks.



Slotter of Model ZYKM-II high speed full auto flexo printer slotter die-cutter machine



Die-cutter of Model ZYKM-II high speed full auto flexo printer slotter die-cutter machine

1. Die-cutting knife cylinder (bottom cylinder)

(1) The die-cutting cylinder adopts good quality material and made precisely through dynamic and static balance tests to enhance the stable running and accurate die-cutting;

(2) Die-cutter fastening screw hole distance: axial 50mm and axial for 20 divisions in proportion;

(3) Die-cutting cylinder phase is set with dual speed electrical digital device and planetary gears at 360 degree (available both at running or stop);

(4) The left and right lateral movements is done with self-locker with the setting range at ±10m.

2. Anvil cylinder (upper cylinder)

(1) It is made of quality steel material through precise fabrication and strict dynamic and static balance tests, and the outer surface is wrapped with original covering made in Taiwan;

(2) Anvil cylinder is furnished with tracer compensation system to control anvil cylinder speed and its compensation range is ±3mm

(3) Anvil cushion can be trimmed with a trimmer to maintain the cushion in flatness to prolong its service life.



The Russian customer is checking the machine strictly, picture: He is asking our engineers technical questions.



The Russian customer is testing and checking the machine strictly.



According to the request of Russian customer, the trial printing is being done on the high speed printing slotting and die-cutting machine and he is very satisfied with printing quality since it meets the technical requirements.



Russian customer are satisfied with the machine quality and he is taking picture with Aote engineers together.



The workers are busy in packing the machine units, which will be delivered soon.



The workers are busy in packing the machine units, which will be delivered soon.



It is the well packed feeder of model ZYKM-II high speed full auto flexo printer slotter die-cutter machine.



It is the well packed printer of model ZYKM-II high speed full auto flexo printer slotter die-cutter machine.



It is the well packed slotter of model ZYKM-II high speed full auto flexo printer slotter die-cutter machine.



It is the well packed slotter of model ZYKM-II high speed auto flexo printer slotter die-cutter machine.

After weighed with electronic platform scale, this model ZYKM-II high speed full auto flexo printer slotter die-cutter machine (1 feeder, two printers, 1 slotter, 1 die-cutter and 1 stacker) total 26044kgs gross weight and 25424kgs net weight.



On June, 25, 2016, the machine is delivered to the assigned warehouse in Shanghai port, waiting for unloading.



This machine needs 1 40-foot and 1 20-foot containers, the picture shows the 40-foot container after loading.



This machine needs 1 40-foot and 1 20-foot containers, the picture shows the 20-foot container after loading.


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