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Model ZYKM-IV (900×2000) Stationary High Speed Full Auto 4-Color Flexo Printer Slotter Die-Cutter Folder/Gluer Strapper Machine Manufactured For LPS S.A, Chile Completed In Loading on Truck

Model ZYKM-IV (900×2000) Stationary High Speed Full Auto 4-Color Flexo Printer Slotter Die-Cutter Folder/Gluer Strapper Machine Manufactured For LPS S.A, Chile Completed In Loading on Truck

2016-06-02

On May 28, 2016, Model ZYKM-IV (900×2000) Stationary High Speed Full Auto 4-Color Flexo Printer Slotter Die-cutter Folder/Gluer Strapper Machine was completed in fabrication, which will be delivered to Bengbu Railway Station, from where it was shipped to Yangshan Port, Shanghai. This machine size is 900x2000mm, consisting of auto feeder (wheel front edge feeder), 4 color printers, slotter, die-cutter, folder/gluer and strapper.

And it has the features as follows:

1)It is a full automatic control system, by merely entering the order of box size on touch screen, all the data such as cylinder gaps, axis and circumference etc. in feeder, printers and slotter will act automatically without human interference featuring accuracy, reliability, auto setting and high efficiency;

2) It adopts world advanced technology of printing plate change without machine stop to save the time of plate attachment and related adjustment to enhance its efficiency. The printing plate cylinders and anilox cylinders’ enclosed doctor blades are fastened on side machine panels and non-machine stop printing plate changes can be done in different color printers in line with the requirements.

3) Pneumatic printing plate cylinder bull gearwheel braking positioning device ensures the gear correct meshing when machine resumes after nonstop plate change;

4) Vacuum chamber blank conveyance and vacuum chamber elevation set in power-driven and digital setting, encoder setting and photocell limitation. Precise bearings purchased from Japan and lubricating system, vacuum suction chamber are positioned with accurate straight guide railings. Three sectional vacuum absorption design ensures the requirements of printing registration accuracy even on 350mm min printing length; fans’ airflow is set with frequency converter to meet the demands of absorption of different blanks to save power, and the fan total capacity is 3.7x3=11.1Kw;

5) The distance between two adjacent printing units is 1485mm, which is 2.4 times longer than that of regular movable machines. The enlarged distance is able to improve ink dying prominently and save drying power. It does not need drying through the tests of actual printing, slotting and die-cutting done on white or kraft blanks at 220 sheets/min machine speed; It does not need independent drying through the tests of actual printing, slotting and die-cutting done on coated white blanks at 150 sheets/min machine speed (except for UV varnishing); it only needs the separate dryer in case the machine speed is at 150~220 sheets/min;

6) The airflow of vacuum fan is set with frequency conversion to satisfy requirements of different blank printings. Printing registration accuracy can be secured at 0.3mm for 350mm blank length feeding and printing registration accuracy can be also secured at 0.25mm for 400mm blank length feeding.

7) Martin France planetary gearing transmission system and error controller are able to ensure the printing registration accuracy is at ± 0.25mm, and the said accuracy will remain same for 8~10 years machine running;

8) The major electric control elements are from France SCHNEIDER or other well-known companies.




Model ZYKM-IV (900×2000) Stationary High Speed Full Auto 4-Color Flexo Printer Slotter Die-cutter Folder/Gluer Strapper Machine



Model ZYKM-IV (900×2000) Stationary High Speed Full Auto 4-Color Flexo Printer Slotter Die-cutter Folder/Gluer Strapper Machine



Feeder of Model ZYKM-IV (900×2000) Stationary High Speed Full Auto 4-Color Flexo Printer Slotter Die-cutter Folder/Gluer Strapper Machine

1. Wheel Front Edge Feeder

(1) Wheel front edge feeder (4 shafts) features accurate blank feeding, tiny vibration, long life and easy service;

(2) High feeding accuracy, the appropriate blank thickness is 1.5mm-2.0mm;

(3)R/L baffle position settings are done on touch screen in electric setting and digital control;

(4) Back baffle position setting is done on touch screen in electric setting and digital control.




Vacuum suction airflow of fan is set with a frequency converter to satisfy printing requirements on different blanks. The min. blank feeding length is 350mm to secure the registration accuracy is at ± 0.3mm and that over 400mm blanks length is at ± 0.3mm;



Slotter of Model ZYKM-IV (900×2000) Stationary High Speed Full Auto 4-Color Flexo Printer Slotter Die-cutter Folder/Gluer Strapper Machine

1. In automatic control system, by merely entering the order of box size on touch screen, all the data such as cylinder gaps, axis and circumference etc. in feeder, printers and slotter will act automatically without human interference featuring accuracy and reliability. With transmission spindle coupling, the top/bottom knives can be aligned to prolong their life.

2. All the gap settings are done on touch screen in electric setting and digital control;

3. The slotting phase and box height are controlled in dual speed control with inverter.



Slotter of Model ZYKM-IV (900×2000) Stationary High Speed Full Auto 4-Color Flexo Printer Slotter Die-cutter Folder/Gluer Strapper Machine



Die-cutter of Model ZYKM-IV (900×2000) Stationary High Speed Full Auto 4-Color Flexo Printer Slotter Die-cutter Folder/Gluer Strapper Machine

1) Settings of die-cutter cylinder phase can be fulfilled on touch screen with frequency converter dual speed control; with planetary gearing system for setting at 360o adjustment (available for both machine running or stop);

2) The L/R transverse movements of die-cutter cylinder can be set on touch screen in electric setting and digital control, its setting range is at ±10 mm;

3) The anvil blanket trimmer ensures the blanket flat and smooth to prolong its service life to a great extent.



This converter production line is elaborated with world leading technology to find the solution for the problems of blank blockage, loose gluing and scissors differential from conventional converters so as to meet the requirements of full automation and mass batches in manufacturers. In order to test the performances and technical indexes of model ZYKM IV machine line, 30000 blanks were purchased for the specific test and after a week strict test, the printing error is within 0.3mm and all the data are up to the technical requirements.

Picture: The line is under testing at 201 sheets/min by using VALCO, NORDSON USA gluing system of new generation without any setting, the auto tracing non-contact accurate gluing applying is able to guarantee the box gluing quality.



It avoids the scissors differential efficiently through the random sampling.




In order to make good test over the technical indexes and performances of model ZYKM-IV (900×2000) stationary high speed Full auto 4-color flexo printer slotter die-cutter folder/gluer strapper machine, 30000 blanks were purchased for the specific test and after one week’s strict testing, the printing error is within 0.3mm and all the data are up to the technical requirements.

Picture: The auto strapping machine is working.



Workers of Aote are operating the auto baling machine of Model ZYKM-IV (900×2000) Stationary High Speed Full Auto 4-Color Flexo Printer Slotter Die-cutter Folder/Gluer Strapper Machine.



The auto baling machine of Model ZYKM-IV (900×2000) Stationary High Speed Full Auto 4-Color Flexo Printer Slotter Die-cutter Folder/Gluer Strapper Machine is well packed



In order to guarantee the safety of machine packing, the machine container loading will be done in our workshop. This production line totals 55tons, 4x40 feet high containers are needed, which will be delivered to Yangshan Port, Shanghai by railway, then will be shipped to SAN ANTONIO Port, Chile.

Picture: 40 feet high containers arrived at our workshop.



Model ZYKM-IV (900×2000) Stationary High Speed Full Auto 4-Color Flexo Printer Slotter  Die-cutter Folder/Gluer Strapper Machine is being packed into containers




Model ZYKM-IV (900×2000) Stationary High Speed Full Auto 4-Color Flexo Printer Slotter Die-cutter Folder/Gluer Strapper Machine is being packed into containers



Model ZYKM-IV (900×2000) Stationary High Speed Full Auto 4-Color Flexo Printer Slotter Die-cutter Folder/Gluer Strapper Machine is being packed into containers and to be delivered to Bengbu Railway Station, then will be delivered to Yangshan Port, Shanghai.


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