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The Loading Of Model ZYKM IV 900X2000(Stationary)High Speed Automatic Flexo Printing Slotting Die-Cutting Folder Gluer Production Line for Peru Was Finished And Shipped To Shanghai Port On July.27.2017

The Loading Of Model ZYKM IV 900X2000(Stationary)High Speed Automatic Flexo Printing Slotting Die-Cutting Folder Gluer Production Line for Peru Was Finished And Shipped To Shanghai Port On July.27.2017

2017-08-12

The loading of Model ZYKM IV 900X2000(Stationary) High Speed Automatic Flexo Printing Slotting Die-cutting Folder Gluer Production Line for Peru “CERUTI FACTORY OF CARDBOARD PACKAGING S.A.” company was finished and shipped to Shanghai Port on July.27, 2017. The machine size is 900X2000mm, which contains auto feeder (wheel type front edge feeder), 4-color printing units, slotting unit, die-cutting unit, auto folder gluer and strapping unit.

Main performance:

●Function of order change without machine stop saves the time of plate attachment and preparation to enhance machine efficiency;

●Automatic production control system merely an order of box information is input on touch screen, the axial and circumference data of feeder, printer, and die cutter will be set automatically featuring accuracy and reliability without personal interference to realize full automation and enhance production efficiency.

●50-133Lpi high dot printing is not only high accuracy and high resolution high dot printing, but also be suitable for ordinary printing of kraft board, white coated board truly to realize more usages by one machine and saving cost;

● The Max speed: 300sheets/min;

●Vacuum suction flow capacity can be set with frequency converter to ensure the printing requirements on different blanks, and the min blank feeding length is 350mm to guarantee ±0.3mm accuracy registration; ±0.25mm overprinting accuracy can be satisfied when the blank length is 400mm or more;

●All bearings of the machine are imported from Japan;

●Martin type planetary gearing transmission system is imported from Taiwan and its error setting mechanism ensures the overprinting accuracy within ±0.25mm and such a machine registration accuracy will remain for 8~10 years;

●Main electric control devices are imported from Taiwan (DELTA), Japan (PANASONIC) France(Schneider) and others international famous brand suppliers;

●Equipped with imported 10 inches high-definition color touch screen from Schneider France of clear display and easy operate can store large amount of orders with automatic change order function;

●Remote maintenance function, quickly trouble shooting (Option);

●Electromagnetic printing plate positioning system with Electromagnetic system to ensure correct gears meshing after order change and reset without machine stop;

●The distance between two adjacent printers is 2.5-3 longer than normal movable machine units and the prolonged distance will improve ink drying effectively and save heating power, conducive to high speed and efficient production;

●Lateral conveying unit, vibration unit and stacking unit matched folder gluer can meet the requirements of production line of low dot board, but also can ensure the requirements of the production of high dot coated blanks.


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Model ZYKM IV 900X2000(Stationary) High Speed Automatic Flexo Printing Slotting Die-cutting Folder Gluer Production Line


News 13 Flexographic Machines


Model ZYKM IV 900X2000(Stationary) High Speed Automatic Flexo Printing Slotting Die-cutting Folder Gluer Production Line


News 13 Flexographic Machine


Feeding unit of Model ZYKM IV 900X2000(Stationary) High Speed Automatic Flexo Printing Slotting Die-cutting Folder Gluer Production Line

1. SUN type vacuum suction wheel front edge feeder of fast feeding, high efficiency, high precision and stable system ensures that the bent board can be successfully fed (Max speed reach 300 sheets/min);

2. Precise feeding works appropriately for the blanks between 1.5-10mm;

3. Equipped with automatic board squaring mechanism;

4. Front/back, left/right raffles are controlled by touch screen with electric adjustment;

5. Main motor frequency converter is imported from Taiwan (DELTA) featuring electricity saving and low carton environmental protection;

6. Airflow and pressure of auto dusting system is set with frequency converter to let it adapt to blanks of different sizes and even warp ones to improve printing quality;


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Feeding unit of Model ZYKM IV 900X2000(Stationary)High Speed Automatic Flexo Printing Slotting Die-cutting Folder Gluer Production Line


News 13 Flexo Printing Machine


Feeding unit of Model ZYKM IV 900X2000(Stationary)High Speed Automatic Flexo Printing Slotting Die-cutting Folder Gluer Production Line


News 13 Flexo Fixed Type Printer


Printing unit of Model ZYKM IV 900X2000(Stationary) High Speed Automatic Flexo Printing Slotting Die-cutting Folder Gluer Production Line

●Printer of International advanced technology function that order change is done without machine stop saves the time of plate attachment, when machine is working; the printer can do plate hanging and changing jobs without machine stop to greatly improve the production efficiency;

●There are more advantages such as vacuum conveyance, electrically set vacuum chamber elevation digitally at max 10mm setting value; encoder adjustment, photocell limitation; Japanese precise bearings and lubrication system, precise straight rails position vacuum chamber; three sectional vacuum design etc. to ensure the excellent printing registration accuracy on min 350mm printing length; the fan flow is set with variable frequency inverter to meet the requirements of diversified blanks suction; and the total fan power capacity is 3.7x3=11.1Kw;

●The printing plate cylinder and ink scraping systems of anilox cylinder are installed on machine side panels, when there is the requirement of different color printing, the machine printing unit can do the color change without stop;

●The distance between two adjacent printers is 1,485mm, which is 2.4 times that of normal movable machine units and the prolonged distance will improve ink drying effectively and conducive to high speed and efficient production;

●Martin type planetary gearing transmission system imported from Taiwan and its error setting mechanism ensure the overprinting accuracy is within ±0.25mm and such a machine registration accuracy will remain for 8~10 years;

●Axial extension is set electrically and digitally at ±10mm setting amount; it is set with encoder and photocell limitation;

● Blank printing is done with imported quality ceramic anilox cylinders added with enclosed doctor blade to fulfill inking and ink scraping to let it adaptive to printing on different blanks;

●Pneumatic printing plate positioning system with electromagnetic type system ensures the gears correct meshing after order change and reset without machine stop;

●Printer is equipped with imported ceramic anilox cylinder and enclosed dual doctor blade system; ink scraping chamber and rubber inking cylinder can be exchanged as well. With the quality doctor blade chamber and metal blade, the clearance between doctor blade and anilox cylinder can be set and a micro-setting is also added to realize quick adjustment and quick blade change. Dual directional membrane pump functions in ink supply and its ink volume can be set along with the main motor setting; its chamber can be cleaned quickly. Equipped with imported ink reversing valve, it saves water and ink and is easy for rinsing;

●Anilox cylinder clearance setting can be done on touch screen, which is electrically set and digital controlled.


News 13 Fixed Type Flexo Printer


Printing unit of Model ZYKM IV 900X2000(Stationary)High Speed Automatic Flexo Printing Slotting Die-cutting Folder Gluer Production Line


News 13 Flexo Printer Slotter


Automatic production management system


News 13 Flexo Printer Slotter Die Cutter


Slotting unit of Model ZYKM IV 900X2000(Stationary) High Speed Automatic Flexo Printing Slotting Die-cutting Folder Gluer Production Line

1. Automatic production control system: merely an order of box information is input in touch screen, the axial and circumference data of feeder, printer, slotter and die-cutter will be set automatically featuring accuracy and reliability without personal interference to realize full automation and enhance production efficiency;

2. Equipped with imported 10 inches high-definition color touch screen from Schneider France of clear display and easy operation, it can store large capacity orders with automatic change order;

3. The gap of each cutter setting is done on touch screen in electric setting and digital control;

4. Quick change adjustable pre-press and scoring structure ensure successful pre-pressing and scoring on different thickness paperboard.


5. Slotting Phase Setting

. Slotting shaft is made of quality steel whose surface is chromed after milling, then through static/dynamic balance tests to enhance the running stability;

. When the box height is adjusted and the knife seats move up and down, the anti- collision protection device is arranged, and the machine cannot be damaged;

6. Slotting Axial Setting

Automatic production control system can fulfill the settings of box height, phase and axial shifting automatically in case all the data of orders are entered into touch screen without any human interference featuring accuracy and reliability. Coupled with transmission spindle, the top/bottom knives are well aligned to prolong their durability.


News 13 Folder Gluer In Line


Slotting unit of Model ZYKM IV 900X2000(Stationary)High Speed Automatic Flexo Printing Slotting Die-cutting Folder Gluer Production Line


News 13 Foler Gluer


Slotting unit of Model ZYKM IV 900X2000(Stationary)High Speed Automatic Flexo Printing Slotting Die-cutting Folder Gluer Production Line


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Die-cutting unit of Model ZYKM IV 900X2000(Stationary) High Speed Automatic Flexo Printing Slotting Die-cutting Folder Gluer Production Line

●Die-cutting cylinder phase and axial settings can both be done on touch screen in CNC mode (electric setting and digital control);

●All the clearances of cylinders can be fulfilled on touch screen in CNC mode (electric setting and digital control);

●Phase control is done via dual speed converter;

●Printing and die-cutting phases are concentratedly controlled and also their micro setting can be available in running;

●Die-cutter cylinder left/right shifting is done on touch in CNC mode (electric setting and digital control) within ±10mm range.


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Die-cutting unit of Model ZYKM IV 900X2000(Stationary) High Speed Automatic Flexo Printing Slotting Die-cutting Folder Gluer Production Line

AUTO FOLDING GLUING UNIT

Entire machine can be controlled with computer in one key entry and all the units will adjust itself in line with the box sizes automatically with one key entry after order input without manual setting. The large capacity memory is able to store 9999 box size orders featuring quick order change and easy operation to be able to do not only mass production but also those of small lots of diversified cartons specifications.


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Feeder


News 13 Flexo Folder Gluer


Folder


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Gluing System

● Work with famous glue sprayer supplier ERO, Italy to guarantee satisfied after-sales service both home and abroad;

● The latest gluing system of ERO, Italy does the auto tracing and non-contract precise gluing without any setting;

●This gluing system features environment friendly without glue leak, saving and easy maintenance.


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Ejector


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Strapper


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Our workers were packing Model ZYKM IV 900X2000(Stationary) High Speed Automatic Flexo Printing Slotting Die-cutting Folder Gluer Production Line


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The machine was packed well with wooden pallets, waiting for be loaded into containers.


News 13 Slotter Machine


In order to guarantee the safety of the machine packing, the machine container loading will be done in our workshop. This production line total weight is 65tons, therefore 4x40 feet high containers are needed, which will be delivered to Shanghai Port. The weight of feeder is 6tons, simple printing unit, 7.1tons, slotting unit, 7.5tons, the die-cutting unit, 3.8tons, and the folding gluing unit, 19tons.


News 13 Flexographic Equipment


Model ZYKM IV 900X2000(Stationary) High Speed Automatic Flexo Printing Slotting Die-cutting Folder Gluer Production Line was loaded into containers.


News 13 Flexographic Machines


The loading of machine was finished and ready to be shipped to Shanghai Port.

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